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Employing the Balanset-1A System
Preparing the Necessary Tools
accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.
Setting Up the Sensors
Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.
Starting the Program
Launch the Balanset software on your computer.
Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.
Initial Vibration Measurement
Bring the rotor to its normal operating rotational frequency.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Trial Weight Installation
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Mounting the Compensating Weight
Mount the calculated corrective weight onto the rotor at the specified location and angle.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Verification and Balancing Completion
Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Report Generation
The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.
Concluding Steps and Verification
Verify the secure attachment of all balancing weights and measurement sensors.
Ensure the rotor rotates smoothly and without excessive noise.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.
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